API 570-2024 管道检查规范管道系统的在役检查、评级维修和改造(英文版).pdf

2024,570,API,检查,管道,国外标准
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Piping Inspection Code:In-service Inspection Rating Repair and Alteration of PipingSystems API570 FIFTHEDITION FEBRUARY2024 API American Petroleum Institute CoP
Special Notes circumstances local,state and federal laws andregulations should be reviewed.The use of API publicationsisvoluntary.Insome cases thirdpartiesorauthoritieshavingjurisdictionmay chooseto NeitherPnoranyofPlsemployeessubcontractorsconsultantsmittees orotherassigneesmake resultsofsuchuse ofanyinformationorprocessdisclosedinthispublication.NeitherAPlnoranyofAPIs employees subcontractorsconsultantsorotherassigneesrepresentthatuseof thispublicationwouldnot infringe uponprivately owned rights. API publications maybe used by anyone desiring to doso.Every effort hasbeenmadebythe Institute to ensuretheaccuracyandreliabilityofthedatacontainedin them;however theInstitutemakesno having jurisdiction with which this publication may conflict. APIpublicationsarepublishedtofacilitatethebroadavailabilityofprovensoundengineeringandoperating practices.Thesepublicationsarenotintendedtoobviatetheneedforapplyingsoundengineeringjudgment publications is not intended in any way to inhibit anyone from using any other practices. standardissolelyresponsibleforplying with all theapplicablerequirements of that standard.APIdoes Classifiedareasmayvarydpendingnthelocationconditionsequpmentandsubstancesinvolvedin Usersof thisstandard shouldnotrely exclusivelyon theinformation contained in this document.Sound contained herein. APIisnotundertakingtomeetthedutiesofemployersmanufacturers orsupplierstowarnandproperly norundertaking their obligations to ply with authoritieshaving jurisdiction. conditionsshouldbeobtainedfrom the employer the manufactureror supplier of that material or the material safety data sheet. Allrightsreserved.opartof thisworkmaybereproduced translatedstoredinaretrievalsystemor transmittedbyanymeans electronic mechanicalphotocopying recording orotherwise withoutpriorwritten permissionfrom thepublisher.Contact thepublisherAPIPublishingServices 200MassachusettsAvenueW Suite 1100 Washington DC 20001. Copyright2024AmericanPetroleumInstitute i CovroggmernPegmt No reproductin or netaorking permited wifhout loense from ouns ioed byAcunsnder oenswthAP
Foreword otherwiserthmanufacturealerefanymthodaparaturroductcoveredbyerspatn infringement of letterspatent. The verbal forms used to express the provisions in this document are as follows. Shall: As used in a standard “shall denotes a minimum requirement in order to conform to the standard. Should:As used ina standard shoulddenotes aremendationorthat whichis advised but notrequired in order to conform to the standard. Can:As used in a standard “can” denotes a statement of possibility or capability. andparticipationinthedevelopmentalprocessandisdesignatedasanAPIstandard.Questionsconcerning underwhichthispublicationwasdevelopedshouldbedirectedinwritingtotheDirectorofStandards AmericanPetroleum Institute 200MassachusettsAvenue Suite1100 Washington,DC20001.Requests addressed to the director. Generally API standardsarereviewedandrevised reaffrmed,orwithdrawn at leastevery fiveyears.A one-timeextensionofuptotwoyearsmaybeaddedtothisreviewcycle.Statusofthepublicationcanbe ascertainedfromtheAPIStandardsDepartment telephone(202)682-8000.AcatalogofAPIpublications and materials is published annually by APl 200 Massachusetts Avenue Suite 1100 Washington DC 20001. Suggested revisions are invitedand should be submitted to the Standards Department APl 200 Massachusets Avenue Suite1100 Washington DC 20001 standards@api.org. i
Contents 1 Scope.. 1.1 General Application.... 1.2 SpecialApplications 1.3 Fitness-For-Service and Risk-based Inspection. 2 NormativeReferences. 3 Terms Definitions,Acronyms and Abbreviations. 4 3.1 Terms and Definitions. .4 3.2 Acronyms and Abbreviations. ...16 4 Owner-OperatorInspectionOrganization 18 4.1 General 18 4.2 AuthorizedPipingInspectorQualificationand Certification. 18 4.3 Responsibilities... .18 5 Inspection Examination andPressureTestingPractices. 23 5.1 Inspection Plans.... 23 5.2 RBI..... 25 5.3 PreparationforInspection 25 5.4 26 5.5 GeneralTypesof InspectionandSurveillance 27 5.6 CMLS... 30 5.7 ConditionMonitoringMethods 32 5.8 CUI Inspection. 35 5.9 MixingPoint Inspection... 36 5.10 InjectionPointInspection. 36 5.11 PressureTestingofPipingSystems 38 5.12 MaterialVerification andTraceability. 40 5.13 Inspection ofValves. 40 5.14 In-serviceInspectionof Welds. 41 5.15 InspectionofFlangedJoints .42 5.16 InspectionofPiping in HFAcidAlkylationProcessUnits. ..43 6 Interval/FrequencyandExtentof Inspection 43 6.1 General.. 43 6.2 InspectionduringInstallation andServiceChanges. 44 6.3 Pipingnsection Planning..... 45 6.4 ExtentofVisualExternalandCulInspections 48 6.5 ExtentofThicknessMeasurementInspectionandDataAnalysis. 49 6.6 ExtentoflnspectionsonSBP Deadlegs AuxiliaryPiping andThreadedConnections.. 52 6.7 Inspection and MaintenanceofPRDs... 54 7 InspectionData Evaluation Analysis andRecording... 55 7.1 CorrosionRateDetermination..... 55 7.2 RemainingLifeCalculations...... 57 7.3 Newly InstalledPipingSystemsor ChangesinService.... 57 7.4 Existing and ReplacementPiping.... 57 7.5 MAWPDetermination... 58 7.6 RequiredThicknessDetermination. 58 7.7 Assessment of Inspection Findings. 58 7.8 Piping StressAnalysis.... 59 7.9 Reporting andRecordsforPipingSystemInspection.. 59 7.10 InspectionRemendationsforRepairorReplacement... 62 7.11 InspectionRecordsforExternal Inspections.... 62 7.12 Piping Failure and Near-miss Reports... ..63 AI CgP Nouctinrninmdot PovidbyAcsndlowthAPI se from Acouris
7.13 Deferral ofInspections Tests and Examinations... 63 7.14 Deferralof InspectionRepairRemendationDueDates.. 64 8 Repairs Alterations and Rerating ofPipingSystems. 64 8.1 RepairsandAlterations...... 64 8.2 Welding and HotTaping.. 67 8.3 Rerating.... ....72 9 Inspection of Buried Piping..... 72 9.1 General. 72 9.2 Frequency and Extentof Inspection.... 73 9.3 RepairstoBuriedPipingSystems .75 9.4 Records... .75 AnnexA(informative)Inspector Certification. ..76 AnnexB(informative)Requestsfor Interpretations. ..78 AnnexC(informative)TwoExamplesof the Calculation of MAwPllustrating the Useof the Corrosion Half-lifeConcept. .79 Bibliography.. ..80 Figures 1 Typical InjectionPointPiping Circuit. 37 2 LifeCycleofPipingSystems... Tables 1 RemendedMaximumInspectionIntervals...... 2 RemendedExtentofCul InspectionFollowingVisual InspectionforSusceptible 3 WeldingMethodsasAlternativestoPWHTQualificationThicknessforTestPlates andRepair Grooves..... ...70 Frequencyof InspectionorAlternateLeakTestingforBuriedPipingwithout Effective CathodicProtection. C.1 Examplesof theCalculationof MAWPllustratingtheUseof theCorrosion Half-life Concept... ...79 Copyrigt American Perolumnsitut Provided by Acursnder loensewthAPI

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