API RP 932-B-2019水处理反应堆废水空气冷却器(REAC)系统腐蚀控制的设计、材料、制造操作和检验指南(英文版).pdf

2019,932,API,REAC,rp,国外标准
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Design Materials Fabrication Operation andInspectionGuidelinesfor Corrosion Control inHydroprocessing ReactorEffluentAirCooler(REAC) Systems APIRECOMMENDEDPRACTICE932-B THIRDEDITION JUNE2019 energy API AMERICAN PETROLEUM INSTITUTE
Special Notes API publicationsnecessarilyaddress problems of a general nature.With respect to particular circumstances local state and federal laws and regulations should be reviewed. NeitherPlnor any f APsemployeessubcontractorsconsultantsmittesorotherassignees make any warranty orepresentationeither expressormliedwithrespect to the accuracyompleteness orusefulnessf the information contained herein or assume any liability or responsibility for any use or the results of such use of anyinfomationorprocessdisclosedinthispublication.eitherAPInoranyofAPIsemplyeessubcontractrs consultants or other assignees represent that use of this publication would not infringe upon privately owned rights. API publicationsmaybe used byanyone desiring to do so.Every efforthasbeenmade by the Institute toensure the accuracy and reliability of the data contained in them;however the Institute makes no representation warranty or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or confict. Thesepublications arenotintended to obviate theneed forapplying sound engineeringjudgment regarding when and API publications are published to facilitate the broad availability of proven sound engineering and operating practices. where these publications should be used. The formulation and publication of API publications is not intended in any issolelyresponsible forplying with all theapplicablerequirements of that standard.APidoes notrepresent Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard warrant or guarantee that such products do in fact conform to the applicable APl standard. Users of this Remended Practice should not rely exclusively on the information contained in this document. Sound business scientific engineering and safety judgment should be used in employing the information contained herein. APlisnot undertaking tomeet the duties of mployersmanufacturersorsupplers to wam andproperly train and obligations to ply with authorities having jurisdiction. Information conceming safety and health risks and proper precautions with respect to particular materials and conditions should beobtained from the mployer themanufacturer orsupplierof thatmaterial orthematerial safet data sheet. Where applicable authorities having jurisdiction should be consulted. Work sites and equipment operations may difer. Users are solely responsible for assessing their specific equipment and premises in determining the appropriateness of applying the Standard.At alltimes users should employ sound business scientific engineering and judgment safety when using this Standard. Allrights reserved. No part of this work may be reproduced translated stored in a retrieval system or transmitted by any means electronic mechanical photocopying recording or otherwise without prior writen permission from the publisher. Contact the Publisher API Publishing Services 200 Massachusetts Avenue NW Suite 1100 Washington DC 20001-5571. Copyright 2019 American Petroleum Institute
Foreword NothingcontanedinanyPpubliationistobeconstruedasgrantinganyrightbymlicationorthrwisefrte contained in the publication be construed as insuring anyone against liability for infringement o letters patent. manufacture sale or use of any method apparatus or product covered by letters patent. Neither should anything Shall: As used in a standard *shall' denotes a minimum requirement to conform to the standard. Should: As used in a standard should° denotes a remendation or that which is advised but not required to conform to the standard. May: As used in a standard *may* denotes a course of action permissible within the limits of a standard. Can:As used in a standard can denotes a statement of possibity or capability. This documentwasproducedunderAPIstandardizationproceduresthatensureappropriatenotificationandparticipation content of this publication or ments andquestions concerning the procedures under which this publication was Avenue WashingtonC 2Rquests foremison torproduce or translate alloranypart of thematerial developed should be directed in writing to the Directorof Standards American Petroleum Institute 200 Massachusetts published herein should also be addressed to the director. Generally API standards are reviewed and revised reafirmed or withdrawn at least every five years. A one-time extension of up to two years may be added to thisreview cycle.Status of the publication can be ascertained from the API Standards Department telephone (202) 682-8000. A catalog of API publications and materials is published annually by APl 200 Massachusetts Avenue NW Washington DC 20001. Suggested revisions are invited and should be submited to the Standards Department APl 200 Massachusetts Avenue Nw Washington DC 20001 standards@api.org.
Contents Page 2 Scope .1 2 Normative References. 2 3 TermsDefinitionsandAcronyms.. 3 3.1 Terms and Definitions. 3 3.2 Acronym.. 5 4 Background of REAC Corrosion.. 5 4.1 History of Reactor Effluent System Corrosion Surveys. 5 4.2 Typical Hydroprocessing Units. 6 4.3 Effluent Separation Designs. .8 4.4 REAC System Corrosion. 8 5 Strategies to Promote System Reliabity 11 5.1 General. Material Selection and Design 12 11 5.2 5.3 Establishing an Integrity Operating Window.. 12 5.4 Inspection Plans..... 13 9 Process Variables Affecting Corrosion 13 6.1 Ammonium Bisulfide Concentration. 13 6.2 Process Conditions at the Water Dew Point. 14 6.3 Fluid Velocities. 14 6.4 Hydrogen Sulfide (H S) Partial Pressure. 17 6.5 Flow Regime.. 18 6.6 Chlorides. 19 6.7 Cyanides 20 6.8 Other Process Variables. 21 6.9 Wash Water.. 21 6.10 Corrosion Inhibitors 23 6.11 Air Cooler Fan Operations... 24 6.12 Process Monitoring and Integrity Operating Windows (IOWs) .24 7 Materials of Construction.. 26 7.1 General.. Material Selection Criteria 26 7.2 .27 8 Equipment-specific Design Considerations. FinFan Air Coolers 31 8.1 31 8.2 Shell-and-tube Trim Coolers. 33 8.3 Hot High-pressure Separator (HHPS) 34 8.4 Cold High-pressure Separator(CHPS) 34 8.5 Heat Exchanger or Air Cooler Upstream of REAC 35 8.6 Piping and Valves.. 36 9 Inspection ofthe REAC System. 40 9.1 General. 40 9.2 Reactor Effluent Air Coolers 41 9.3 Shell and Tube Heat Exchangers. 43 9.4 Piping. 43

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